Traditional corded nunchaku ?! Octagonal or round ?
A jigsaw could do that, i think ?!
When carving my Bo, i found those scalpels very usefull:
# 15 was my allover-favo and #11 best for corners and square
grooves. I didn't like the feeling of grooves and carvings, so i
filled the grooves with varnish, till the surface was smooth again.
Perfect, after polishing those areas with sandpaper.
